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Serrated Idler Gear Timing Pulley

TECHNICAL SPECIFICATION

Serrated Idler Gear Timing Pulley

DIN 7721, ISO 5296, G2.5 Balance rated. Precision Machined Steel / Engineering Plastic. Manufactured for Tensioning Systems, Belt Tracking, Automotive Timing.


Optimized tooth geometry reduces belt wear while maintaining perfect tension control. Every unit ships with dimensional inspection reports and material certificates.

Talk to an Engineer
Serrated Idler Gear Timing Pulley technical drawing and manufacturing
01
Design ReviewOur engineers validate your specs within 24 hours
02
CNC HobbingPrecision tooth cutting to DIN 7721, ISO 5296, G2.5 Balance standards
03
QC Inspection100% dimensional check with CMM equipment
04
Global ShippingPackaged and dispatched to your facility
Full MTR and inspection reports included with every shipment
Custom bore sizes from Ø6–120mm with H7 tolerance
Surface treatments: anodizing, phosphating, nitriding
Dedicated project engineer assigned to custom orders
3 results
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From Drawing to Delivery — The Serrated Idler Gear Timing Pulley Journey

Day 1Engineering review of your drawing or specification. We validate pitch, bore, and material within 24 hours.
Day 2–5Material procurement with full mill certification. Bar stock or forging sourced per your grade requirement.
Day 5–8CNC hobbing and tooth cutting. In-process QC checks at every machining stage to DIN 7721.
Day 8–12Final CMM inspection, dynamic balancing, surface treatment, and laser marking.
Day 12–14Packaging with rust prevention, export documentation, and dispatch to your facility.

Certifications & Quality Assurance

ISO certified manufacturing
ISO 9001:2015Certified quality management system for all production processes
Material testing laboratory
Material TraceabilityFull chain of custody from mill certificate to final inspection report
Dimensional inspection
DIN 7721Manufactured to international standards with documented compliance

What Our Customers Ask

What is the advantage of serrated vs smooth idler pulleys?

Serrated idlers engage the belt tooth profile, providing positive tracking and eliminating lateral belt drift. This reduces edge wear by up to 70% compared to smooth flat idlers in high-speed applications.

What materials are available for serrated idler gears?

Hardened C45 steel (HRC 48-52) for industrial drives, POM/acetal for quieter low-load applications, and glass-filled nylon 66 for corrosion-resistant food-grade environments.

Can your idler pulleys run with or without bearings?

Both configurations are available. Our integrated-bearing designs use SKF/NSK deep-groove ball bearings pre-lubricated with Mobil Polyrex EM grease. Bearingless designs accommodate your existing shaft and bearing setup.

What tension adjustment range do your idler gears support?

Our standard idler assemblies provide ±15 mm linear adjustment. Custom tensioner bracket assemblies with ±30 mm range are available for applications requiring wider belt take-up.

Let's Build Your Serrated Idler Gear Timing Pulley Order

Upload your drawing and receive a detailed quote with lead time within 24 hours.

Get in Contact

We look forward to establishing long-term cooperation with you, whether you are a packaging machinery manufacturer, distributor, or end-user plant!
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